Purpose-Built Engineering Solutions for Industrial Plants
From conveyor systems to hydraulic installations, Pencon Engineering designs, manufactures, and supports systems that improve reliability, safety and operational efficiency.
MATERIAL HANDLING SYSTEMS
Full Overview
Pencon Engineering designs and manufactures material handling systems built for accurate flow control, long-term reliability and safe bulk material movement. Each system is engineered in-house using 3D modelling and structural analysis, ensuring seamless integration into existing plants and new installations. These systems serve industries such as mining, mineral processing, steel, smelting, cement, energy, agriculture and food manufacturing.
1. Conveyor Belt Systems
Engineered for continuous operation in harsh environments, our conveyor systems
include:
• Mine & industrial transfer conveyors
• Live feed silo bottoms
• Enclosed belt conveyors for dust-sensitive environments
• HDPE idler rollers with enclosed bearings (reduced maintenance)
Each conveyor is designed for optimal material flow, minimal spillage and easy maintenance access.
2. Conveyor Transfer Chutes
Precision-engineered chutes that ensure controlled, predictable flow:
• Dribble chute screw feeders
• Tail-end cleaning screw feeders
• Diverter chutes
• Material transfer chutes
• Discharge gates & isolation gates
These reduce blockages, safeguard belt performance and improve overall
throughput.
3. Sampling Systems
Reliable sampling equipment for plant quality control and monitoring:
• Mobile truck sampling plants
• Bin sampling screw feeders
• Vertical road truck samplers
4. Furnace & Mills Systems
Purpose-designed for furnaces, mills, and high-heat industrial processes:
• Furnace batching & feed screws
• Filter press discharge screws
• Rotary spreader screw conveyors
• Vertical ball mill screw feeders
These systems are designed to handle abrasive, high-temperature, or dense
materials.
Solutions for controlled dust-free filling operations:
• Inclined loading screws
• Roof-mounted spreader screws
• Silo filling feeders
• Rotary spreader screw conveyors
6. Process Plant & Dewatering
Engineered for high-moisture, wet material environments:
• Filter press discharge screws (up to 50m)
• Flip-flop isolation valves
• Sump pump adjustable platforms
• Incline & vertical dewatering screws
7. Dryers & Fine Dust Handling
Designed for delicate or ultra-fine materials:
• Baghouse filter screws
• Dust handling systems
• Loss-in-weight feed systems
• Heat & cooling screw feeders
Design Expertise (Material Handling)
Pencon uses advanced 3D CAD for:
• Complete mechanical & structural layouts
• Stress evaluations
• System optimisation
• Special project concept development
DIGITAL SERVICES
Full Overview
Pencon leverages digital tools to help plants improve operational visibility and compliance.
Digital Solutions Include:
• GoCanvas digital inspections
• Mobile & web-based checklists
• Planned task observations
• Safety &QC digitalisation
• Component tracking systems
• Failure analysis reporting
These tools reduce paperwork, improve traceability, and support real-time decision-
making.
COMPLIANCE & SAFETY SERVICES
Full Overview
Supporting plants with statutory, safety, and operational compliance:
• Regulatory compliance
• Safety compliance audits
• Risk assessments
• Accident & incident investigations
• Legal compliance support
ONSITE SERVICES
• Breakdown response
• System repairs OEM component installation
• Certification on hazardous installations
• Maintenance inspections